Aluminium Extrusion Manufacturers in Mumbai
Engineered for Global Industries
Salco Extrusions Pvt. Ltd. provides precision custom aluminum profiles across 1xxx to 6xxx series alloys. Equipped with modern 1,250T, 1,100T, and 700T presses, in-house CAD/CAM tool room, and 6,000 MT annual capacity in Mumbai & Tarapur MIDC.
Premier Aluminium Extrusion Manufacturers in Mumbai & Tarapur
Established in 1980, Salco Extrusions Pvt. Ltd. stands as one of the most reliable aluminium extrusion manufacturers in Mumbai. Operating from our corporate head office in Borivali, Mumbai and automated manufacturing facility in Tarapur MIDC (Palghar), we serve defense establishments, automotive OEMs, architectural pioneers, and electronic component suppliers across India and international markets.
We specialize in custom profile extrusion, alloy formulation (6063, 6061, 6082, 6351, 1050, 2014, 5052), and in-house CAD/CAM die tooling for rapid prototyping and mass volume manufacturing.
Why Industries Choose Salco for Custom Profiles
Our Process & Plant Capabilities
From prime alloy melting to automated press lines and certified spectrometer inspection, our integrated setup guarantees zero-defect deliveries.
Melting, Alloying & Casting
Hot Top Technology casting with tandem melting furnaces for prime purity logs.
- ✓Use of only Prime Aluminum Ingots & high-grade alloying metals.
- ✓Logs casting with modern Hot Top Technology (100mm & 150mm dia billets).
- ✓Alloy capabilities: 1xxx, 2xxx, 3xxx, 5xxx, 6xxx, and custom defense alloys.
Modern Extrusion Presses
High-tonnage hydraulic presses capable of complex solid and hollow profiles.
- ✓Equipped with modern 1250T, 1100T, and 700T extrusion presses.
- ✓Automated handling systems and balancing run-out equipment for each press.
- ✓Straight length supply up to 7 meters or coil forms as required.
In-House Dies & Tooling
State-of-the-art CAD/CAM tool room for rapid die manufacturing.
- ✓Precision dies manufactured using modern CNC and wire-cut EDM machines.
- ✓Ultra-fast turnaround time for new custom shapes and prototypes.
- ✓Exclusive proprietary die protection for custom OEM client designs.
Finishing & Testing Lab
Comprehensive physical, chemical, metallurgical inspection with in-house buffing; anodizing and powder coating via approved third-party vendors.
- ✓Online Optical Emission Spectrometer for elemental alloy analysis.
- ✓Tensile testing machines, Vickers/Webster hardness testers, microscope.
- ✓Conductivity and dimensional tolerance verification to IS/ASTM/DIN specs.
- ✓In-house mechanical buffing; anodizing and powder coating through qualified third-party vendors.
Industries We Specialize In
Delivering bespoke aluminum extruded profiles for architectural marvels, tactical defense equipment, electric vehicles, and heavy infrastructure.
Architectural & Custom Parts
Tailored Aluminum Solutions for Unique Architectural & Structural Designs
View Specifications & Profiles
Defense Applications
High-Strength, Mission-Critical Aluminum Components for Defense & Aerospace
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Automobile Extrusions
Lightweight, High-Durability Aluminum for Modern Automotive Engineering
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Electrical & Electronics
High-Conductivity Alloys & Specialized Heat Sinks for Power Systems
View Specifications & Profiles
Printing Blankets (V-Bar)
High-Precision Aluminum V-Bars and Tension Bars for Offset Printing
View Specifications & Profiles
Industrial Applications
Versatile, Heavy-Duty Extruded Solutions for Machinery & Infrastructure
View Specifications & Profiles
Railway Applications
Certified Rolling Stock, Metro & High-Speed Rail Aluminum Profiles
View Specifications & ProfilesProduct Catalogues & Dimensions
Instant download of dimensional charts for standard and custom extruded shapes.
Heatsinks Catalog
High-fin-density aluminum heatsink extrusions for power electronics, LED lighting, and solar inverters.
Download PDFChannels (U-Channels)
Architectural and structural aluminum channels in diverse web and flange dimension combinations.
Download PDFEqual Leg Angles
Precision 90-degree equal leg aluminum angles for framing, supports, and structural fabrication.
Download PDFUnequal Leg Angles
Unequal leg aluminum angle sections designed for specialized cladding, trim, and mounting assemblies.
Download PDFAluminium Extrusion Products
We manufacture a broad range of standard and custom aluminium extrusion profiles engineered for industrial and OEM applications.
Coving & Wall Partition Profiles
Precision extruded silver anodized aluminium coving profiles for cleanrooms, modular wall partitions, hospital panel joints, and architectural skirting.
Architectural Specs→Printing Blankets (V-Bar Profiles)
High-precision aluminum V-Bars and tension bars for offset printing press cylinders, packaging converters, and web press machinery.
Printing V-Bar Specs→Heat Sinks & Enclosure Extrusions
Dense fin array heat sinks, high-conductivity busbars, DIN rail enclosures, and LED profiles for power electronics and EV systems.
Electrical Specs→Aluminium Solid Profiles
Engineered for high structural strength, dimensional stability, and heavy-duty load-bearing performance.
Inquire for Solid→Aluminium Hollow Sections
Optimal strength-to-weight ratio for frames, transportation decking, machinery, and structural trusses.
Inquire for Hollow→Aluminium Tubes & Pipes
Precision round, square, and rectangular tubing for automotive, electrical, and fluid/air conduit lines.
Inquire for Tubes→Aluminium Channels & Angles
Standard & custom structural framing, sliding tracks, mounting brackets, and industrial assemblies.
Inquire for Channels→Aluminium Heat Sinks
High thermal conductivity custom profiles for LED arrays, power electronics, EV controllers & solar inverters.
Inquire for Heat→T-Slot Aluminium Profiles
Modular structural extrusion framing for automation workstations, machine guards, and cleanrooms.
Inquire for Aluminium→Bespoke Custom Profiles
Complex geometric extrusions developed strictly according to customer CAD drawings and tight tolerances.
Inquire for Custom→Aluminium Extrusion Manufacturing Process
Our systematic 8-stage manufacturing workflow ensures absolute dimensional accuracy and consistent metallurgical integrity.
Billet Selection
Selecting prime 1xxx-6xxx virgin aluminium billets matching required mechanical and alloy specs.
Die Preparation
Pre-heating precision H13 steel CAD/CAM dies to exact thermal equilibrium in nitrogen atmosphere.
Hot Extrusion
Hydraulic press forcing heated billets (450°C-500°C) through custom die apertures at high pressure.
Cooling & Stretching
Automated air/water quench cooling followed by mechanical stretch straightening.
Precision Cutting
Sawing extruded profiles to customer-specified straight lengths (up to 7 meters) with ±1mm accuracy.
Secondary Machining
Value-added CNC milling, drilling, punching, and de-burring as per engineering drawings.
Surface Finishing
In-house mechanical buffing, anodizing, and powder coating through certified finishing channels.
Spectro & QC Inspection
100% optical emission spectrometer elemental testing and profile projector dimensional verification.
Serving Mumbai, Maharashtra & Pan-India
Located at Tarapur MIDC, Boisar, Palghar with rapid logistics connectivity across Maharashtra and major industrial hubs in India.
Frequently Asked Questions
Common questions regarding our custom aluminium extrusion capabilities, alloys, order processes, and delivery regions.
Have a Specific Technical Drawing or Spec?
Share your drawing, section dimensions, required alloy (6063, 6061, 6082, 6351), and quantity for immediate engineering review.
Request Custom Profile QuoteHave a Custom Aluminum Profile in Mind?
Send us your 2D/3D CAD drawings or physical sample. Our engineering and tooling team in Mumbai & Tarapur will evaluate the alloy specs and provide an optimal production plan.